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Lightweight Testing Benches

Lightweight testing benches MAS series for MT are designed for inspection single pieces up to the batch inspection of ferromagnetic parts for the presence of longitudinally or transversely oriented cracks on the outer surface by means of magnetic particle inspection method.

 

 

Standard delivery for all models

  • coil 250 mm (I.D.), manual feed
  • right tailstock with position locking, manual feed, manual lever clamping of inspected part
  • reversible parking position of the coil allowing the insertion of objects from the top
  • stainless steel bathtub with sloped spout in the middle of the tub
  • prismatic supports and clamping Cu plate with contacts made of Cu fabric (replaceable)
  • Fe models have reinforced support structure and clamping tailstock for higher load of tested samples

 

(see description by pointing mouse cursor)


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Designation of the MAS testing bench (magnetic bench): xxx(Al, Fe)
xxx – clamping length; Al, Fe – construction material of the bench

MAS bench designation 500Al500Fe700Al700Fe1000Al1000Fe1500Al1500Fe
construction material of the bench   aluminium steel aluminium steel aluminium steel aluminium steel
max. clamping  lenght mm 500 500 700 700 1000 1000 1500 1500
maximum weight of the tested sample kg 35 100 35 100 35 100 35 100
dimensions                  
length mm 600 600 800 800 1100 1100 1600 1600
width mm 950 950 950 950 950 950 950 950
height mm 1200 1200 1200 1200 1200 1200 1200 1200
weight of the basic version kg 60 90 63 100 66 110 69 120

MPI crack detector benches 01MPI crack detector benches 02

 

Recommended sources

Power sources for MAS series magnetizing benches may be used individually, depending on the requirements. Generally, for MAS Al we recommend the source up to ZP 2000 and for MAS Fe – up to ZP 5000. I order to speed up the test cycle, the ideal choice are dual sources, which enable both magnetization by passage of current and coil magnetization simultaneously.

MPI crack detector benches 06MPI crack detector benches 04

Optional accessories (for extra charge)

  • max. coil dimension of 350 mm (square shaped 400 mm)
  • stationary or hand UV lamps
  • pneumatic clamping with possible cycle automation
  • pump – manual or automatic applying of detecting suspension, circulating system for the testing liquid distribution, stainless steel reservoir with continuous mixing 15, 20 litres (inner shape of the reservoir prevents sedimentation)
  • switch for longitudinal/transverse magnetization after clamping
  • girder for suspension lights
  • darkening cabin
  • tailored clamping panels
  • adjustable nozzles system for serial testing
  • secured both-hands operation
  • short supporting legs

 

Modifications are possible according to the customer's requirements and wishes.

 

Other variants of testing benches

 

MPI crack detector benches 03MPI crack detector benches

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Address: PTS Josef Solnař s.r.o.
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  709 00 Ostrava Nová Ves
  Czech Republic
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