Magnetizing Bench MAS 3500

Fully equipped magnetizing bench. Rigid frame made of steel profiles designed for serial testing of components weighing up to 500 kg. Stainless steel bath and pump with stainless steel tank with filtration of coarse dirt.

The bench is equipped with combined magnetization – longitudinal and circular. The magnetization source is located in a free-standing switchboard: 2000 A AC RMS for direct magnetization using the current flow technique, 6000 A for longitudinal magnetization by the coil. The device allows an automatic or manual test cycle. The boom with a rail for hanging the stationary lamp above the MAS 3500 is intended for checking the entire length of the tested component and is adapted for loading the tested component with a crane from above. The boom is made of aluminium profiles.

 

 

 

Parameters of the MAS 3500 model

• length of the inspected part from 1000 to 3500 mm
• diameter of the inspected part from 60 to 160 mm
• weight of the inspected part 500 kg
• magnetizing bench with pneumatic clamping of the inspected part
• stainless steel tank with a volume of 25 litres for fluorescent liquid with a pump and continuous stirring of the suspension
• clamping of the part in the quills using a foot pedal, which also triggers automatic applying a suspension and magnetization (demagnetization)
• longitudinal and circular magnetization by alternating field – can be used simultaneously (combined magnetization)
• indication of the level of achieved currents shown on the digital display of the PLC computer with a specified deviation in %. The displayed currents of both magnetizations are calibrated
• magnetization with continuous current regulation with the possibility of setting the limit value of magnetization, setting of magnetization currents according to the values stored in the PLC database which can be edited and extended
• rotation of the tested component by means of motorized support rollers (applies to rotating parts)
• automatic applying a suspension on the part from nozzles located inside the coil, with the possibility of manual applying using a spray gun connected to a separate hose
• space for loading a heavy part from above using a gantry manipulator. Releasing the loading area is easy by moving the boom with the UV lamp out of the loading area
• automatic demagnetization at the end of the magnetization cycle or optionally at the end of the visual evaluation of the part – Demagnetization can be switched off
• boom with suspended UV LED LAMP UF-12 LED with the possibility of using a manual UV LED LAMP – boom with the possibility of simple deflection of the lamp due to the handling of the inspected part with the gantry crane INDEVA
• the counter of inspected parts is a part of the PLC program – the part is counted in the inspected parts only after magnetization and complete rotation

 

 

Individual parameters and properties can be adjusted according to specific customer needs.

Technical parameters

 

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