Magnetizing bench MAS 1500HD PLUS

Fully equipped magnetizing bench. Rigid frame made of steel profiles designed for serial testing of components weighing up to 100 kg. Stainless steel bath and pump with stainless steel tank with filtration of coarse impurities.

The bench is equipped with combined magnetization — longitudinal and circular. The magnetization source is located in a free-standing switchboard: 2000 A AC RMS for current flow magnetization, 4500 A for longitudinal magnetization using a coil. The device allows an automatic or manual test cycle. The boom with a rail for hanging stationary lamps above MAS 1500 is intended for checking the entire length of the inspected component.

 

 

 

Parameters of the MAS 1500 model

• length of the inspected part – from 250 to 1500 mm
• maximum diameter of the inspected part – 400 mm
• weight of the inspected part – 100 kg
• magnetizing bench with pneumatic clamping of the inspected part
• 40 liter stainless steel tank for fluorescent detection suspension with pump and continuous mixing of the suspension
• clamping of the part in the quills by means of a foot pedal, which also triggers automatic suspension applying and magnetization (demagnetization)
• longitudinal and circular magnetization alternating — can be used simultaneously (combined magnetization)
• signalling of the level of achieved currents shown on the digital display of the PLC computer with a specified % deviation. The displayed currents of both magnetizations are calibrated
• magnetization with continuous current regulation with the possibility of setting the limit value of magnetization, setting of magnetization currents according to the values stored in the PLC database which can be edited and extended
• rotation of the inspected part by means of motorized support rollers (applies to rotating parts)
• automatic suspension applying on the part from nozzles located inside the coil, with the possibility of manual suspension applying using a gun connected to a separate hose
• space for loading a heavy part from above using a gantry manipulator. Releasing the loading area is easy by moving the boom with the UV lamp out of the loading area
• automatic demagnetization at the end of the magnetization cycle or optionally at the end of the visual evaluation of the part — demagnetization can be switched off
• boom for hanging UV lamps
• counter of inspected parts is a part of the PLC program — the part is counted in the inspected parts only after magnetization and complete rotation

 

 

Individual parameters and characteristics can be adjusted according to the needs of a particular customer.

Technical parameters

 

 

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